Introduction: Not All Waste is Trash

At TWMC, we look at agricultural waste, garden waste, and non-recyclable biomass not as garbage—but as potential energy.

Through our state-of-the-art waste-to-energy infrastructure, we convert tons of discarded organic material into dense, energy-rich fuel pellets that serve as a cleaner alternative to coal and diesel for industries across India.

In this blog, we unpack the step-by-step process TWMC follows to turn waste into opportunity—and power into progress.

Step 1: Sourcing Sustainable Raw Materials

TWMC sources raw material from:

• Agricultural waste (husks, straws, shells, stalks)
  
• Forest & garden residues (dry leaves, branches, sawdust)
  
• Non-toxic biomass waste from municipal and industrial sources
  
• Non-recyclable organic waste as part of RDF (Refuse-Derived Fuel)
  

We follow strict selection protocols to ensure:

• No hazardous chemicals
  
• No inorganic content
  
• Sustainable, renewable sourcing
  
• Local collection to minimize transport emissions
  

Step 2: Pre-Processing & Sorting

The raw biomass undergoes:

• Segregation: Organic, burnable matter is separated from unwanted debris
  
• Shredding: Large pieces are broken down to uniform size
  
• Drying: Moisture content is reduced to optimal levels (usually <12%) to ensure proper combustion in pellet form
  

This stage ensures high efficiency and minimal emissions in the final product.

Step 3: Pelletization Process

Once dried and cleaned, the biomass is compressed using specialized pellet mills.

Key features of our pelletization:

• High-pressure compacting without chemical binders
  
• Uniform size & shape for easy handling
  
• Optimized calorific value, making it suitable for industrial boilers, kilns, and heaters
  
• Ash content is controlled below standard thresholds, ensuring cleaner combustion
  

These pellets are dense, dry, and pack significant energy in small volume—ideal for bulk supply and storage.

Step 4: Quality Testing & Certification

Every TWMC batch goes through:

• Calorific value tests
  
• Ash content analysis
  
• Emission tests (SOx, NOx, CO₂)
  
• Mechanical durability assessment
  

We maintain detailed logs and offer batch-wise certification for industries and government bodies using our fuel under formal contracts or policies.

Step 5: Packaging & Dispatch

Pellets are then:

• Packed in HDPE bags (25 kg / 50 kg / bulk tonnage)
  
• Stored in dry, shaded warehouses
  
• Dispatched via truckloads or tractor trolleys for rural and urban clients alike
  

We also offer scheduled long-term supply contracts, ensuring uninterrupted access for operations dependent on thermal energy.

Why TWMC’s Process Stands Out

✅ No harmful emissions – Our RDF is made only from clean organic waste
✅ Rural livelihood support – Our sourcing model supports farmers & waste pickers
✅ Urban waste management – We work in PPP models to reduce landfilling
✅ Circular economy champion – Nothing goes to waste, everything is repurposed
✅ Scalable infrastructure – Capable of handling municipal waste for cities

Conclusion: From Trash to Transformation

What was once waste is now fueling industries, powering public systems, and helping India move towards cleaner energy goals.

At TWMC, our technology, people, and partnerships all work towards one mission: Making India cleaner and greener, one pellet at a time.

📞 Want to partner with TWMC or source our biomass fuel? Click here to get a custom quote →